Yogulitsa mapulaneti gearbox speed reducer ndi odalirika ntchito galimoto

1) Kusiyana kwapakati pakati pa mkati ndi kunja kwa chochepetsera.

Panthawi yogwiritsira ntchito chochepetsera, kukangana ndi kutentha kwa kinematic pair ndi mphamvu ya kutentha kozungulira kumawonjezera kutentha kwa chochepetsera.Ngati palibe mabowo a mpweya kapena mabowo a mpweya otsekedwa, kupanikizika kwamkati kwa chochepetsera kudzawonjezeka pang'onopang'ono.Kutentha kwamkati kumakwera, kumapangitsanso kusiyana kwakukulu ndi dziko lakunja, ndipo mafuta opaka mafuta amatuluka kuchokera pampata chifukwa cha kusiyana kwa mphamvu.

2) Kapangidwe kamangidwe ka reducer ndi kosamveka.

A, yoyendera dzenje chivundikiro mbale ndi woonda kwambiri, zosavuta kutulutsa mapindikidwe pambuyo kumangitsa mabawuti, kupanga olowa pamwamba kukhala wosafanana, ndi kutayikira mafuta pa kusiyana kukhudzana;

B, Panthawi yopangira chochepetsera, kuponyera sikumachotsedwa kapena kukalamba, ndipo kupsinjika kwa mkati sikumachotsedwa, zomwe zidzachititsa kuti ma deformation, chilolezo ndi kutuluka;

C, palibe mafuta obwerera m'bokosilo, mafuta opaka mafuta amaunjikana m'malo monga chisindikizo cha shaft, chivundikiro chomaliza ndi malo olumikizirana, ndikutuluka kuchokera pachipatacho chifukwa cha kusiyana kwamphamvu;

4) Mapangidwe a shaft seal ndi osamveka.Poyambirira, wochepetsera adagwiritsa ntchito poyambira mafuta ndikumangika kwa mphete yosindikizira.Pamsonkhano, chomvereracho chinapanikizidwa ndi kupunduka, ndipo kusiyana kwa mgwirizano kumatsekedwa.Ngati kukhudzana pakati pa magazini ndi chisindikizo sikuli koyenera, chisindikizocho chidzalephera mu nthawi yochepa chifukwa cha kusakwanira kwa malipiro akumva.Ngakhale pali mabowo obwerera mafuta mu groove yamafuta, ndizosavuta kutsekereza ndipo ntchito yobwezeretsa mafuta ndizovuta kusewera.

3), mafuta ochulukirapo.

Pakugwira ntchito kwa chochepetsera, dziwe lamafuta limagwedezeka kwambiri, ndipo mafuta opaka mafuta amaphulika paliponse mu chochepetsera.Ngati mafuta ochulukirapo awonjezeredwa, mafuta ambiri opaka mafuta amawunjikana mu chisindikizo cha shaft ndi malo olowa, zomwe zimapangitsa kutayikira.

4) Tekinoloje yosamalira bwino

Pakukonza zida, kutayikira kwamafuta kumathanso chifukwa cha kuchotsedwa kosakwanira kwa dothi pamalo olumikizirana, kusankha kosayenera kwa chosindikizira, kuyikanso chinthu chosindikizira, komanso kulephera kusintha chinthu chosindikizira munthawi yake.

4. Momwe mungaletsere kutayikira kwa mafuta a reducer?

1) Sinthani kapu ya mpweya wabwino ndi mbale yoyendera dzenje.

Chimodzi mwa zifukwa zazikulu za kutayikira kwa mafuta ndikuti kupanikizika kwamkati kwa chochepetsera kumakhala kwakukulu kuposa kuthamanga kwa kunja kwa mlengalenga.Ngati kupsyinjika kwamkati ndi kunja kwa chochepetsera kumakhala koyenera, kutaya mafuta kungapewedwe.Ngakhale zochepetsera zonse zili ndi zipewa zolowera mpweya, mabowo olowera mpweya ndi ang'onoang'ono kuti atsekedwe ndi malasha ophwanyidwa ndi mafuta.Komanso, chivundikiro cha dzenje loyendera liyenera kutsegulidwa nthawi iliyonse mukathira mafuta, ndipo mukangotsegula, kuthekera kwa kutuluka kwa mafuta kumawonjezeka, kotero kuti malo omwe sanadutse nawonso atha.Pachifukwa ichi, kapu yamafuta amtundu wa kapu yotulutsa mpweya idapangidwa, ndipo mbale yoyambira yopyapyala yoyang'anira bowo idasinthidwa kukhala 6mm wandiweyani.Kapu yamafuta amtundu wa venting kapu idakulungidwa pachivundikirocho, ndipo m'mimba mwake mwa dzenje loloweramo linali 6mm, yomwe inali yabwino kwa mpweya wabwino komanso kukwanitsa kufananiza.Kuphatikiza apo, mafutawo adadzazidwa kuchokera ku kapu yamafuta osatsegula mbale yoyang'anira dzenje, zomwe zidachepetsa mwayi wotuluka mafuta.

2) Kuyenda kosalala

Pofuna kupewa mafuta owonjezera opaka mafuta omwe amaponyedwa ndi giya pa chonyamulira kuti asawunjike pachisindikizo cha shaft, mafuta owonjezera opaka mafuta amayenera kulowa mu dziwe lobwerera kudera linalake, ndiye kuti, amatha kuyenda bwino.Njira yeniyeni ndikutsegula poyambira mafuta obwerera ku makina omwe ali pakatikati pa matailosi apansi a mpando wonyamula, ndipo nthawi yomweyo, kutsegula mpata pakamwa mowongoka pachivundikiro chomaliza, chomwe chili chosiyana ndi mafuta. bwererani poyambira, kotero kuti mafuta owonjezera opaka mafuta amalowa mu dziwe lobwereranso mafuta kudzera pamphambano ndi pobwereranso mafuta.

3) Sinthani mawonekedwe osindikizira shaft.

1) Kupititsa patsogolo kwa shaft chisindikizo chochepetsera chokhala ndi theka-shaft shaft: shaft yotulutsa zida zambiri monga lamba wotumizira, screw unloader ndi impeller malasha feeder ndi theka-shaft, yomwe ndiyosavuta kusinthidwa.Sungunulani chochepetsera, chotsani cholumikizira, chotsani chivundikiro chosindikizira cha shaft, sungani poyambira mbali yakunja ya chivundikiro choyambirira molingana ndi kukula kwa chisindikizo chamafuta, ndikuyika chisindikizo chamafuta, ndi kasupe. mbali yoyang'ana mkati.Panthawi yokonzanso, ngati chivundikiro chomaliza chiri choposa 35mm kutali ndi nkhope yamkati ya kugwirizana, chisindikizo cha mafuta osungira chimatha kuikidwa pa shaft kunja kwa chivundikiro chomaliza.Chisindikizo chamafuta chikalephera, chisindikizo chamafuta chowonongeka chimatha kutulutsidwa ndikukankhira pachivundikiro chomaliza, motero zimapulumutsa nthawi komanso njira zovutirapo monga kumasula chochepetsera ndikuchotsa cholumikiziracho.

2) Kupititsa patsogolo kwa shaft chisindikizo chochepetsera ndi kutulutsa kwathunthu kwa shaft: chochepetsera chokhala ndi shaft yodzaza palibe cholumikizira, ndipo ngati chisinthidwa molingana ndi dongosolo la 2.3.1, ntchitoyo ndi yaikulu kwambiri ndipo ndi yosatheka.Pofuna kuchepetsa ntchito ndi kuphweka njira yoyikapo, chivundikiro chakumapeto chimapangidwa, ndipo chisindikizo chamafuta chotseguka chimayesedwa.Pangani poyambira kumbali yakunja ya chivundikiro chotsekeka.Mukayika chisindikizo chamafuta, chotsani kasupe kaye, dulani chisindikizo chamafuta kuti chikhale chotseguka, kulungani mafuta patsinde kuchokera potsegula, tsegulani poyambira ndi zomatira, kenako yikani kasupe ndikukankhira pachivundikiro chomaliza.

4) Pezani zida zatsopano zosindikizira.

Pakutayikira kwa malo osindikizira osasunthika, chowongolera chatsopano cha polima chingagwiritsidwe ntchito kumamatira.Ngati kutayikira kwamafuta pamalo osindikizira ocheperako kukugwira ntchito, kumatha kulumikizidwa ndi ukadaulo waukadaulo waukadaulo waukadaulo Viscous-Polymer 25551 ndi 90T yokonza zinthu zophatikizika, kuti athetse kutayikira kwamafuta.

5), khazikitsani mozama njira yokonza.

Pamene chochepetsera chikuwongolera, njira zamakono ziyenera kuchitidwa mosamala.Chisindikizo chamafuta sichiyenera kuyikidwa mozondoka, milomo isaonongeke, m'mphepete mwakunja siyenera kupunduka, kasupe sayenera kugwa, malo olowa ayenera kutsukidwa, chosindikizira chizigwiritsidwa ntchito mofanana, ndikudzaza mafuta. kuchuluka kwake sikuyenera kupitirira muyeso wa mafuta.

6), kupukuta

Kupyolera mu chithandizo, malo osindikizira osasunthika ochepetsera nthawi zambiri sangakwaniritse kutayikira.Komabe, chifukwa cha zisindikizo zokalamba, kusakhala bwino, kusanjika kosayenera komanso kulimba kwa shaft, malo ena osindikizira amakhalabe ndi kutayikira pang'ono.Chifukwa cha malo osagwira ntchito bwino, fumbi la malasha limamatirira pamtengowo ndipo limawoneka ngati lamafuta, motero ndikofunikira kupukuta mafuta pamtengowo zida zitasiya kugwira ntchito.